AOI (Otomatik Optik Muayene) ve X-ışını Muayenesi ile PCBA

SZH, merkezinde çeşitli yüksek hassasiyetli SMT hatları bulunan, tamamen bağımsız bir üretim tesisine sahip olup, ayrıca DIP, test ve montaj hatları da içermektedir. Bu sayede prototipten seri PCB montajına kadar esnek üretim sağlayabilmektedir.
Yüksek Hassasiyetli SMT Hatları: 01005 bileşenlerini, 0,3 mm aralıklı BGA, QFN ve diğer ince aralıklı paketleri monte edebilme özelliğine sahiptir.
Eksiksiz Proses Kapsamı: SMT çift taraflı, karma montaj, seçici lehimleme ve pres geçme teknolojisinin tümü dahildir.
Sıkı Kalite Kontrolü: SPI, AOI, X-ışını, fonksiyonel test ve yaşlandırma testi sistemleri ile tüm süreç boyunca denetim.

  • SZH
  • Çin
  • bilgi

Product Overview

High-Precision, High-Reliability PCBA Mainboard
Equipped with the latest advanced AOI and X-Ray inspection technologies, every mainboard is at the cutting edge of technology regarding soldering accuracy, component placement, and internal structure. Being perfect for the most demanding applications such as smart devices, industrial controls, and medical instruments, it acts as the core hardware that is a stable and reliable base for your products.


Core Technology:

1. AOI Automated Optical Inspection

  • Accurate Soldering Inspection: Uses high-definition cameras and intelligent algorithms to automatically detect soldering defects (such as cold solder joints, short circuits, and misalignment).

  • Component Placement Verification: Checks the accuracy of component position, polarity, and part number, ensuring placement precision ≥99.9%.

  • Real-Time Feedback and Optimization: Inspection data is synchronized in real-time with the production system, enabling closed-loop process control.

2. X-Ray Non-Destructive Testing

  • Internal Structure Visualization: Provides 3D imaging of hidden solder joints (such as BGA and QFN), eliminating concealed defects.

  • Multilayer PCB Analysis: Accurately inspects internal circuit connectivity, via wall integrity, and layer alignment.

  • Material Integrity Verification: Detects tiny defects such as internal component cracks or voids.


Technical Specifications 

ParameterSpecification
Board MaterialFR-4 / High-Frequency / Aluminum Base (Customizable)
Maximum Layers1-20 Layers
Min. Line Width/Space0.05mm / 0.05mm
Surface FinishENIG, HASL, OSP, Immersion Silver
Soldering TechnologyLead-free, RoHS compliant
Test Coverage100% AOI Full Inspection + Targeted X-Ray Inspection

Application Fields

  • Industrial Control: Industrial computers , sensor modules.

  • Medical Devices: Patient monitors, diagnostic equipment, portable medical devices.

  • Consumer Electronics: Smart home, IoT terminals, high-end audio.

  • Automotive Electronics: Vehicle control systems, electric vehicle battery management systems.

  • Communication Equipment: 5G modules, routers, base station units.


Main Advantages

  1. Zero Defect Orientation: Dual inspection technology reduces potential failure rates to ≤0.01%.

  2. Long-Term Reliability: Precision engineering ensures stable performance under extreme temperature and humidity conditions.

  3. Fast Delivery: Automated testing improves production efficiency, supporting flexible small to medium batch customization.

  4. Comprehensive Traceability: Each circuit board comes with an inspection report, with data traceable to the production batch.


Precision Inspection, Reliable Assurance
Choosing us means choosing a steadfast commitment to quality, ensuring that every PCBA board becomes a solid foundation for the success of your product.


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